RK Mechanical Works
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Gajraula, Uttar Pradesh. Industrial engineering services

We build, erect and repair

  • Boilers
  • Pipelines
  • Steel structures
  • ESP systems
  • Plant shutdowns

RK Mechanical Works delivers boiler, piping and structural work for power plants, EPC companies and industrial buyers, from the workshop to the last bolt on site.

Deliverable 01

Boiler fabrication, supply and erection

New boilers made, supplied and erected at your plant.

What you receive

  • Pressure parts fabricated to approved drawings
  • Boiler and components supplied to site
  • Erection, alignment and hand-over documents
Process, drawings, quality and rates Request a quotation

Deliverable 02

Piping and pipeline fabrication

Process, steam and utility piping, made and laid to your layout.

What you receive

  • Cutting, fit-up and welding to drawing
  • Spools made in the workshop or at site
  • Laying, supporting and joining on site
Process, drawings, quality and rates Request a quotation

Deliverable 05

Boiler components and material supply

Mechanical auxiliaries, boiler parts and plant material supplied against your requirement.

What you receive

  • Components to your specification
  • Auxiliary equipment made or supplied
  • Material delivered with documents
Process, drawings, quality and rates Request a quotation

One team takes the job from the first drawing to the final hand-over, so a plant owner has one number to call when the work has to be right and the shutdown clock is running.

What we do

Eight service lines, one team

From a new boiler to a planned shutdown, pick the work you need and see what is included.

Boiler fabrication, supply and erection

New boilers made, supplied and erected at your plant.

  • Pressure part and structure fabrication to the approved drawings
  • Supply of the boiler and its components to site
  • Erection, alignment and hand-over with documentation

Piping and pipeline fabrication

Process, steam and utility piping, made and laid to your layout.

  • Pipe cutting, fit-up and welding to the drawing
  • Spools made in the workshop or at site
  • Laying, supporting and joining on site

Structural fabrication

Steel structures, platforms, supports and frames.

  • Columns, beams, platforms, stairs and supports
  • Fabricated to drawing and erected on site
  • Surface preparation before dispatch

Boiler repair and maintenance

Repair of boiler parts and routine upkeep to keep a unit running.

  • Inspection and repair of boiler parts
  • Planned preventive maintenance visits
  • Replacement of worn components

Shutdown maintenance

A planned shutdown, staffed and run to the plant's schedule.

  • Manpower and tools mobilised for the shutdown window
  • Work list agreed with your team before it starts
  • Daily progress report during the shutdown

ESP work

Electrostatic precipitator mechanical work, repair and upkeep.

  • Mechanical repair and replacement of ESP parts
  • Work during planned outages
  • Alignment and checks before restart

Mechanical auxiliaries

Auxiliary equipment for the plant, made or supplied.

  • Fabrication and supply of mechanical auxiliaries
  • Installation support at site

Boiler components and material supply

Boiler parts and plant material supplied against your requirement.

  • Supply of boiler components to your specification
  • Material supply with documents

Industries we serve

Wherever a plant runs on steam

  • Sugar mills

    Bagasse boiler erection, retubing and off-season overhauls.

  • Power plants

    Pressure part erection, ESP work and shutdown crews.

  • Distilleries and chemicals

    Steam and process piping, tanks and vessels.

  • Paper and textile

    Steam lines, boiler upkeep and auxiliaries.

  • Steel and cement

    Structures, ducts, hoppers and ESP repair.

  • Food and rice mills

    Small boilers, pipelines and spares.

Manufacturing capability

Made in the workshop, finished on site

The work is planned in the workshop and carried out at your plant, so what is built is what you approved.

Workshop fabrication

Cutting, fit-up and welding of boiler parts, piping spools and structures.

Site erection

Erection crews who assemble, align and hand over at your plant.

Shutdown crews

Trained manpower mobilised for the shutdown window, with a work list agreed up front.

Material supply

Boiler components and plant material sourced and delivered with documents.

Equipment and testing

  • Plate rolling and shearing
  • Profile and plasma cutting
  • Tube bending and swaging
  • SMAW, TIG and MIG welding
  • Hydro test pumps
  • Cranes and chain pulley blocks
  • RT, UT, MPT and DPT testing
  • Thickness survey
  • Hardness test and PMI
  • High tension bolt tightening

How we work

From enquiry to hand-over

Every job follows the same steps, so you always know what comes next.

  • A written quotation before work starts
  • One person follows your job from enquiry to hand-over
  • Follow-ups on every open quotation
  1. Enquiry

    Send what you need through the form or WhatsApp.

  2. Site visit and scope

    We look at the job and agree the scope with you.

  3. Quotation

    You receive a written quotation and we follow up until you decide.

  4. Fabrication or supply

    Work is made in the workshop or material is sourced.

  5. Erection or shutdown work

    Crews carry out the work at your plant.

  6. Hand-over

    We hand over the work with its documents.

Where we work

Based in Gajraula, close to industry

On the Delhi to Moradabad highway, with the sugar mills of western Uttar Pradesh on one side and the EPC companies of Delhi and Noida on the other.

  • GajraulaOur base
  • AmrohaSugar mill belt
  • MoradabadSugar mill belt
  • BijnorSugar mill belt
  • NoidaEPC companies
  • DelhiEPC companies

Typical projects

The kind of work we take on

Typical project scopes for sugar, power and process plants.

  • New boiler erection

    Bagasse-fired boiler at a sugar mill: structure, pressure parts, hydro test, first firing.

  • Boiler retubing

    Bank and water-wall tube replacement with NDT and hydro test.

  • Annual overhauling

    Off-season overhaul with crews, work list and daily reports.

  • Steam line package

    Main steam and process lines on a new rack, tested and flushed.

  • ESP overhaul

    Electrode replacement, alignment and rapper repair in an outage.

  • Boiler house structure

    Columns, floors, stairs and platforms erected tier by tier.

Questions

Before you enquire

Ask us
Who do you work for?

Power plants, EPC companies and industrial buyers who need boiler, piping and structural work.

Can you take a job from fabrication to erection?

Yes. Boiler fabrication, supply and erection is one of our service lines, so one team can carry it through.

Do you handle shutdown work?

Yes. We plan the work list with your team and mobilise crews for the shutdown window.

How do I get a price?

Send an enquiry. We agree the scope and send a written quotation.

Do you work on IBR boilers?

Yes. Inspection and approvals for IBR jobs are planned with the inspecting authority and agreed in the quotation.

Do you offer annual maintenance?

Yes. A yearly contract covers planned visits, inspections and an overhaul plan.

Can you supply material only?

Yes. We supply boiler components and plant material against your requirement.

Enquiry and quotation

Tell us the job

Share the work, the plant and your timeline. You will receive a written quotation.

  • WhatsApp
  • Phone
  • Email [email protected]
  • Address Mohalla Dhunpuri, Gajraula, Amroha, Uttar Pradesh 244235