Repair and maintenance
Shutdown maintenance
A planned shutdown runs against the clock. We fix the work list first, bring the crew and tools, report daily and box up on the date you set.
Working principle
How it works
The working process in four steps.
Plan before the stop
Scope, spares, crew and permits are ready before the plant stops.
Isolate and open up
Equipment is made safe, then opened for inspection.
Work the list daily
Each item is tracked, and new findings are approved the same day.
Box up and restart
Tests close each item before the plant starts up again.
Process flow chart
From order to hand-over
Diamonds are hold points: work stops until the check is signed.
- Scope freezeWork list signedHold point
- MobiliseCrew, tools, spares on site
- IsolationLock-out and permitsHold point
- Open upInspect and record
- Execute listDaily progress report
- Extra findingsApproved same dayHold point
- Box upClose equipment
- TestsLeak and run checksHold point
- DemobiliseSite cleared, report closed
3D model
The whole plant, in 3D
Drag to turn it. Labels name the parts we make, fit and test.
Shutdown bar chart
ER diagram
How every record connects
One enquiry links through to its quotation, order, jobs, inspections and dispatch, so nothing gets lost between teams.
Quality assurance plan
What gets checked
A typical plan, agreed with you for each job.
| Stage | Check | Method | Record | Role |
|---|---|---|---|---|
Before start | Scope, permits, crew list | Readiness review | Readiness checklist | H |
Daily | Progress against plan | Site meeting | Daily progress report | R |
Each job | Work done to scope | Job card sign-off | Job card | W |
Box up | Clean and complete | Joint inspection | Box-up checklist | H |
Close-out | All items closed | Punch list | Close-out report | R |
H: hold point, work stops until signed. W: witnessed. R: record reviewed.
Parts and rates
Parts and indicative rates
Indicative market rates. Your written quotation sets the final price.
| Part or service | Specification | Indicative rate |
|---|---|---|
Annual overhauling | Full off-season scope | On quotation |
Skilled crew | Fitters, welders, riggers | On quotation |
Supervision | Engineer on site | On quotation |
Tools and tackles | Per shutdown | On quotation |
Boiler tube, seamless | SA 210 Gr A1 | ₹85 to ₹170 per kg |
Bulk orders
A 45% advance confirms your order
- Purchase orderSend your PO with the 45% advance.
- Slot confirmedProduction and the delivery date are fixed.
- Balance and dispatchThe balance follows your quotation's terms.
Rates are before GST and freight. Only your written quotation fixes the price.
Documents
What you receive
Documents on a typical job. Statutory approvals depend on the job and are agreed in the quotation.
- Shutdown work listList
- Bar chart scheduleSchedule
- Crew and tool listList
- Daily progress reportsReport
- Job cardsRecord
- Box-up checklistsList
- Close-out reportReport
Enquiry
Ask about shutdowns
Share the work, the plant and your timeline. You will receive a written quotation.