Repair and maintenance
ESP work
Mechanical work on electrostatic precipitators: electrodes, rappers, hoppers and casing, set to the alignment that keeps dust capture high.
Working principle
How it works
The working process in four steps.
Dusty gas enters
Screens spread the flue gas evenly across the ESP.
Dust takes a charge
Discharge electrodes charge the particles in the gas.
Plates collect it
Charged dust sticks to the collecting plates.
Rappers knock it down
Hammers shake the plates and dust falls to the hoppers.
Process flow chart
From order to hand-over
Diamonds are hold points: work stops until the check is signed.
- Outage planScope and accessHold point
- IsolationPower earthed, gas clearedHold point
- Internal surveyPlates, wires, rappers
- Repair or replaceParts changed
- AlignmentPlate to wire spacingHold point
- Rapper checkHammer action
- Box upDoors closed
- Air load testWith client teamHold point
3D model
The ESP, in 3D
Drag to turn it. Labels name the parts we make, fit and test.
ER diagram
How every record connects
One enquiry links through to its quotation, order, jobs, inspections and dispatch, so nothing gets lost between teams.
Quality assurance plan
What gets checked
A typical plan, agreed with you for each job.
| Stage | Check | Method | Record | Role |
|---|---|---|---|---|
Before entry | Isolation, earthing, gas free | Permit check | Entry permit | H |
Parts | Profile and thickness | Measure against drawing | Incoming report | R |
Alignment | Plate to electrode spacing | Gauge at set points | Alignment record | H |
Rappers | Free movement | Function test | Check sheet | W |
Close-out | Clean internals | Joint inspection | Box-up record | W |
H: hold point, work stops until signed. W: witnessed. R: record reviewed.
Parts and rates
Parts and indicative rates
Indicative market rates. Your written quotation sets the final price.
| Part or service | Specification | Indicative rate |
|---|---|---|
ESP collecting electrode | IS 513, 1 to 1.6 mm, G profile | ₹2,500 to ₹5,900 per piece |
ESP discharge electrode | Spiral or multipeak | ₹1,200 to ₹5,000 per piece |
Rapping hammers and shafts | Set by model | On quotation |
Hopper and casing repair | By area | On quotation |
Alignment of a field | Per field | On quotation |
Bulk orders
A 45% advance confirms your order
- Purchase orderSend your PO with the 45% advance.
- Slot confirmedProduction and the delivery date are fixed.
- Balance and dispatchThe balance follows your quotation's terms.
Rates are before GST and freight. Only your written quotation fixes the price.
Documents
What you receive
Documents on a typical job. Statutory approvals depend on the job and are agreed in the quotation.
- Internal survey reportReport
- Parts listList
- Alignment recordsRecord
- Rapper check sheetDocument
- Box-up recordRecord
Enquiry
Ask about esp work
Share the work, the plant and your timeline. You will receive a written quotation.